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Deburring Tips and Advice
If you are handling deburring tasks for work or other reasons, then you should consider the following tips to assist you:
Tip #1: Use the Right Deburring Machine or Equipment for the Job As you may know, deburring tools and machines are needed for woodworking and metal polishing or finishing. Glass often also needs to be smoothed out, so that no jagged edges or rough spots remain. However, different materials often call for different deburring machines and treatments. A sheet of metal or aluminum will call for a different grinder than a piece of wood will.
Tip #2: Thoroughly Examine a Piece of Metal or Wood When Finished The deburring process is very important since it plays a major role in how effective machine parts function, and how smooth wood and glass materials are. For instance, if a steel gear has a small notch, burr, or jagged edge, it may not function properly in a machine. Therefore it is crucial to thoroughly examine each item that is handled. The same applies to wood and glass products.
Tip #3: Know Proper Safety Practices When Deburring Any time you deal with tumbler machines, centrifugal equipment, grinders, and sharp hand tools, it is imperative to know and practice proper safety precautions. This way you are much less likely to experience an accident or injury. Some gear that you may need to have when deburring metal and wood are safety goggles, protective gloves, a helmet with a face shield, or a protective apron. This gear can prevent shavings and chips of metal, glass or wood from hitting you.
Deburring removes the rough edges that often result from fabricating geometric shapes and products from glass and metals like aluminum and stainless steel. There are a variety of ways to achieve deburring. There are vibratory, tumbling, centrifugal, and hand methods of smoothing the glass and metal. When you contact the deburring companies, ask them how long they have been in business. Those with several years of experience should be familiar with the different treatment processes. They might use machines and tools for procedures like blasting water at the media; they might use high speed for creating centrifugal force in barrels; they might use sand, beads, or abrasive compounds; or they might try shaking sand or beads with the metal or glass shapes in a controlled environment. The type of the procedure that they use often depends on the cubic sizes, shapes, and make up of the products. Ask the companies if they provide written quotes for their services. That way, you'll be able to compare the costs of using different companies. You might find that vibratory methods are cheaper with one company but tumbling methods are cheaper with another. You should also ask them if their quotes include the cost of delivering the components back to you after they have been deburred. It might be possible for you to try deburring yourself, but there is often wastewater, high speeds, complicated equipment and systems, abrasive compounds used in the process, and you have to know cleaning and drying methods for different media. Doing it by hand usually takes more time. If you want to make sure that the internal portions of your parts stay inline, then it is often best to outsource the work to a company with several years of experience.